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Secondary Operations: Ultrasonic Welding

Courtesy of Branson Ultrasonics Corp.

Description
  • Ultrasonic welding utilizes pressure, mechanical vibration, friction, and time to fuse similar thermoplastic materials together by frictional heating.

Advantages
  • Environmentally safe—no chemical agents
  • Good joint strength
  • Good joint appearance
  • Improved product uniformity
  • Readily automated
  • Process adaptable to multiple tasks (inserting, swaging)
  • Ideal for ultra-clean environments
  • Low energy consumption
  • Moderate equipment cost and simple operation