Design and Engineering Handbook
Part Design
Tool Design
Failure Analysis
Secondary Operations
Printable Brochure

Secondary Operations:
Hot Plate Welding: Joint Design



Critical Constraints
  • T = Wall thickness
  • Weld surface = 2 x T
  • B = Weld layer
  • A = Flash trap, 1.3 x B to 1.5 x B
  • C = Trap wall, 0.020 in. (0.4–0.8 mm)
  • D = Melt down, 0.015 in. -0.030 in. (0.4–0.8 mm)
Notes
  • Flash trap should be volumetrically sized to the amount of material displaced during welding.