EN

Molecular recycling
in Longview, Texas

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Nighttime view outside Eastman’s Longview facility.
Green leafy trees along a hiking trail.

Unlocking U.S. resources and energy

The United States faces a plastic waste crisis. More than 90% of PET plastic waste ends up in landfills or the environment. Concerns also linger about the safety and transparency of imported recycled plastics. These issues impact us all and will continue for generations to come if we don’t deliver change now.

Circularity is a path to address these challenges, and Eastman is dedicated to advancing a circular economy. Investing in advanced recycling technologies and domestic infrastructure can unlock valuable resources trapped in landfill-bound waste. Our molecular recycling technology converts fossil carbon in waste plastic into new plastic while using over 50% less fossil resources than traditional processes. As a result, it helps expand U.S. energy resources, creates thousands of jobs and safeguards products we rely on daily.

This is our opportunity to lead in circular innovation and create lasting improvement for future generations.

Two Eastman chemical engineers test a machine.

Our technology

We break down hard-to-recycle plastic waste to its molecular level for new products. Our technologies reduce greenhouse gas emissions compared to traditional fossil-based processes and divert plastic waste from landfills, incinerators and waterways. Polyester renewal technology (PRT) processes a particular family of materials — polyesters — and unzips them back to basic monomers, ultimately converting them into materials used in new consumer goods.

New technology

PRT, a form of molecular recycling, diverts a range of hard-to-recycle polyester plastic waste from landfills and incinerators. This includes soft drink bottles, colored and opaque plastic, carpet fibers and polyester-based clothing.

Like-new materials

Eastman’s PRT unzips polyesters, using methanolysis to convert them back to their basic monomers and create new materials. The new molecules are indistinguishable from the molecules in materials made with virgin or nonrecycled content. This process, also known as depolymerization, allows us to repeatedly recycle polyester waste without degradation in material performance. It uses over 50% less fossil resources than traditional methods, helping increase U.S. energy supplies.

A circular solution

With Eastman’s molecular recycling technology, we can provide an infinite life span — a truly circular solution — for waste materials. We can recycle materials that cannot be recycled by traditional methods. We’re breaking waste down to its molecular building blocks and creating new materials. By 2030, we expect to recycle more than 500 million pounds (≈225 million kg) of plastic waste annually.

Learn more

Eastman’s Longview facility as seen from the outside at dusk.

Creating value from waste

Eastman will construct a molecular recycling facility capable of converting waste that would typically end up in landfills or incinerators into virgin-quality polyethylene terephthalate (PET) with high material-to-material yield. The investment includes operations that will prepare mixed plastic waste for processing, Eastman’s next-generation methanolysis unit to depolymerize waste, and a polymer facility to create virgin-quality materials for packaging and textiles.

An Eastman employee in a hard hat.

Vendor interest

 

 

Want to bid on contract work for our molecular recycling facility in Longview?

Questions about our molecular recycling project?

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